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| Annealing -
The heating and cooling of steel to remove stresses, alter physical,
mechanical and metallurgical properties, increase corrosion resistance, or
to thermally treat steel prior to age hardening. Cryogenic Treatment- Use of extreme cold to enhance strength. Heat treating- Use of heat to provide increased
strength. Thermal-Chemical Treatment-Use of chemical
compounds and controlled heat to increase strength. As-Welded- Tubular products not subject to
thermal treatment after welding. As-Brazed- Same as above. Bright annealing- Annealing in a controlled atmosphere
to prevent formation of dark, adherent oxides. Cold drawing- Drawing tubular products through a
hardened die while at room temperature. Cold drawing is usually done with a
supporting inside mandrel (drawn over mandrel). The purpose of cold drawing
is to reduce the O.D. or wall, or both, to produce smooth surface finishes,
obtain closer tolerances and to promote weld area recrystallization during
subsequent annealing. Concentricity- As applied to tubular products, the
center of the diameter is consistent with the center of the outside
diameter. Dimensions-
Minimum wall- A length of tubing or pipe in which the wall thickness is not permitted to be below that in the specifications. Full finished- Refers to tubular products in which the weld has been processed to produce uniform strength and dimensions, and is subsequently annealed to obtain proper corrosion resistance. |
Mandrel (or
bar) drawing- A
cold finishing operation in which a tube is placed on a mandrel of the final
desired I.D. size of the finished tube, then drawn through a die. It is
removed by reeling, or run through a straightener to cause it to spring away
from the mandrel. It is usually given a sink draw to make the final size
tube. Small ID/OD decrease or increase may only involve mandrel and reel.(8-9%) Complex Shaping-Post Drawing- Shape re-drawing or re-reeling to create ID/OD shapes.
Ovalization-Forming Ovalizing in supported and unsupported manner. Using block forms or linear reels.
Manipulation tests- Deformation of full
sections or sector specimens to evaluate quality. Various tests are crush,
flare, bend, flange, flatten, reverse flatten, reverse bend and expanding.
To produce face or root bend specimens, sector samples and guided fixtures
are used. Mechanical properties- Properties that reveal elastic or
inelastic behavior where force is applied. Examples are elastic and
proportional limits, modules of elasticity, yield strength, ultimate
strength, elongation, hardness, impact strength, creep strength, and stress
rupture strength. Ovality- The difference between the maximum and minimum
diameter of a tubular section. Pipe- A tubular product made to dimensions specified by
American Standards Association. Pickling- Chemical or electrochemical removal of surface
oxides. Plug drawing- A cold finishing operation in which a tube
is drawn through a die over a plug, to produce a precise O.D. and wall tube. Pressure test- Subjecting tubular products to a
specified hydraulic or pneumatic internal pressure to detect defects and
weakness in the tubing wall. Sinking (or sink drawing)- A cold finishing operation to
obtain exactly the desired diameter and/or to improve mechanical properties.
This operation usually is performed by pulling a tube through a die without
using an interior tool (mandrel). Straightness tolerance (or camber)- Maximum deviation,
or bow, within a specified length. Usual method to determine straightness
deviation is to use a straight edge and dial indicator or a flat plate and
feeler gages. |